As your experienced partner in manufacturing and test of high-end products, TESAT covers all management and engineering skills to guarantee a fast and high quality transition from product development to product manufacturing. Our knowledge and competences support fast product development cycles and ensure a reliable basis for high quality manufacturing and test.
One of our key strengths is the development and production of microwave modules in multilayer technology, optical electronic modules, photonic microsystems as well as assembly, integration and test of laser terminals and payloads. With „Automated Hybrid Microwave Assembly“ we own the capability to manufacture complex highly integrated modules within the frequency range up to 77 GHz in man-less ghost-shifts overnight and at very high volume. These services are offered to internal and external customers.
The core competence is in conception, development, assembly, packaging and qualification of optoelectronic modules, photonic microsystems and optical components (optionally with fiber coupling). The department has the expertise and the respective production facilities in the required clean rooms to manufacture and qualify optic and photonic modules at an ESA-certified level.
TESAT supplies a wide range of surface treatments for mechanical and electromechanical parts by chemical and electroplating, e.g. silver, gold, nickel on different base materials. Several cleaning and treatment processes for alumiminum based materials, e.g. surtec, anodized.
Beside this we offer varnishing of parts with several conductive, highly emmisive coatings with very low outgassing rates. Our service with highly experienced experts includes documented processing as well as precise control and measurement of properties with certified quality conformance.
In order to fulfill the high requirements of our customers, it is paramount for TESAT to keep all processes that are necessary for the manufacturing of space products in-house. The combination of manufacturing in compliance with the high standards of the aviation and space industry as well as our expertly trained long-time employees enables TESAT to work on a very high level of expertise. Our long-term manufacturing experience in PC Board manufacturing, plating, SMD Board assembly, magnetics manufacturing, potting, RF and equipment assembly result in customer expected high quality.
An essential step on the way to deliver a high performance product is the tuning and functional testing of all RF, power and digital devices. After the assembly, the units are turned on for the first time (IPTO) and subsequently tuned and tested over temperature. This process ensures a save operation and that the optimal performance for the required application is reached.
As your experienced partner in manufacturing and test of high-end products, TESAT covers all management and engineering skills to guarantee a fast and high quality transition from product development to product manufacturing. Our knowledge and competences support fast product development cycles and ensure a reliable basis for high quality manufacturing and test.
Technical Details (Unholtz-Dickie-Shaker)
Facilities for different operating requirements under high microwave power, usually applied on qualification of flight equipment. The extensive experience in this field offers a comprehensive test service from single components to more complex and highly integrated devices.
In space industry but also for aviation and high-end commercial applications, the supervision of quality standards through quality and product assurance is essential. We at TESAT are committed to the highest quality standards. An in-depth quality and product assurance therefore is an integral part of our production chain. Furthermore, all of our products are manufactured in-house, thus bearing the label „Made in Germany“.
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